Process design and simulation study of an electricity generation plant utilizing low-grade wasted thermal energy using aspen Hysys software

Authors

  • Janter Pangaduan Simanjuntak Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Medan, Medan 20221, INDONESIA
  • Binsar Maruli Tua Pakpahan Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Medan, Medan 20221, INDONESIA
  • Purwantono Purwantono Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Padang, Padang 25131, INDONESIA
  • Khaled Ali Al-attab School of Mechanical Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Penang, MALAYSIA

DOI:

https://doi.org/10.24036/teknomekanik.v6i1.23872

Keywords:

Waste thermal, Organic fluid, Rankine cycle, Electric power, Aspen Hysys

Abstract

An analysis of the operational parameters of a small-scale electrical generation facility that uses the thermal energy contained in the flue gases from rubbish waste incineration is the goal of this study. To assess this system, the organic Rankine cycle (ORC) thermodynamic system was used. Since the organic fluid has a lower boiling point than water and can be evaporated with less thermal energy, it was chosen as a heat transfer medium instead of water. Aspen Hysys was utilized as a simulation tool, while R11 was used as the working fluid. To maximize the amount of available electrical output power, the plant's operational temperature, working fluid flow rate, and pressure are all maximized. According to the simulation's findings, flue gas may generate electric power between the ranges of 3.12 – 29.71 kW at working pressures between 2.5 and 3.5 bar and working fluid flow rates between 3.600 and 7200 kg/h when the temperature is between 50 and 95 oC. The system reaches a thermal efficiency of about 8.30 at 350 kPa of working fluid pressure.

Downloads

Download data is not yet available.

References

B. Muhammad, “Energy consumption, CO2 emissions and economic growth in developed, emerging and Middle East and North Africa countries,” Energy, vol. 179, pp. 232–245, Jul. 2019. https://doi.org/10.1016/j.energy.2019.03.126

J. H. Hwang and S. H. Yoo, “Energy consumption, CO2 emissions, and economic growth: Evidence from Indonesia,” Qual Quant, vol. 48, no. 1, pp. 63–73, Jan. 2014. https://doi.org/10.1007/s11135-012-9749-5

J. Xu, N. M. Niehoff, A. J. White, E. J. Werder, and D. P. Sandler, “Fossil-fuel and combustion-related air pollution and hypertension in the Sister Study,” Environmental Pollution, vol. 315, p. 120401, Dec. 2022. https://doi.org/10.1016/j.envpol.2022.120401

J.P. Simanjuntak, K. A. Al-attab, E. Daryanto, B. H. Tambunan, and Eswanto, “Bioenergy as an Alternative Energy Source: Progress and Development to Meet the Energy Mix in Indonesia,” Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, vol. 97, no. 1, pp. 85–104, Aug. 2022. https://doi.org/10.37934/arfmts.97.1.85104

A. Podlasek, M. D. Vaverková, E. Koda, A. Jakimiuk, and P. Martínez Barroso, “Characteristics and pollution potential of leachate from municipal solid waste landfills: Practical examples from Poland and the Czech Republic and a comprehensive evaluation in a global context,” J Environ Manage, vol. 332, p. 117328, Apr. 2023. https://doi.org/10.1016/j.jenvman.2023.117328

X. Chu, Y. Jin, and Z. Chu, “Quantitative evaluation of heavy metal pollution hazards in leachate during fermentation before municipal solid waste incineration,” J Clean Prod, vol. 335, p. 130200, Feb. 2022. https://doi.org/10.1016/j.jclepro.2021.130200

C. Feng, S. Shimada, Z. Zhang, and T. Maekawa, “A pilot plant two-phase anaerobic digestion system for bioenergy recovery from swine wastes and garbage,” Waste Management, vol. 28, no. 10, pp. 1827–1834, 2008. https://doi.org/10.1016/j.wasman.2007.08.009

B. H. Tambunan, S. Siman, and J. P. Simanjuntak, “Pyrolysis of Plastic Waste into The Fuel Oil,” in Proceedings of the Proceedings of the 2nd Annual Conference of Engineering and Implementation on Vocational Education (ACEIVE 2018), 3rd November 2018, North Sumatra, Indonesia, EAI, 2019. https://doi.org/10.4108/eai.3-11-2018.2285610

H. Cheng, Y. Zhang, A. Meng, and Q. Li, “Municipal Solid Waste Fueled Power Generation in China: A Case Study of Waste-to-Energy in Changchun City,” Environ Sci Technol, vol. 41, no. 21, pp. 7509–7515, Nov. 2007. https://doi.org/10.1021/es071416g

B. Lokahita, G. Samudro, H. S. Huboyo, M. Aziz, and F. Takahashi, “Energy recovery potential from excavating municipal solid waste dumpsite in Indonesia,” Energy Procedia, vol. 158, pp. 243–248, Feb. 2019. https://doi.org/10.1016/j.egypro.2019.01.083

J. L. Hanson, M. T. Onnen, N. Yeşiller, and K. B. Kopp, “Heat energy potential of municipal solid waste landfills: Review of heat generation and assessment of vertical extraction systems,” Renewable and Sustainable Energy Reviews, vol. 167, p. 112835, Oct. 2022. https://doi.org/10.1016/j.rser.2022.112835

A. G. Bhave, D. K. Vyas, and J. B. Patel, “A wet packed bed scrubber-based producer gas cooling–cleaning system,” Renew Energy, vol. 33, no. 7, pp. 1716–1720, Jul. 2008. https://doi.org/10.1016/j.renene.2007.08.014

J. P. Simanjuntak, E. Daryanto, Baharuddin, and B. H. Tambunan, “Performance improvement of biomass combustion-basedstove byimplementing internally air-distribution,” J Phys Conf Ser, vol. 1811, no. 1, p. 012015, Mar. 2021. https://doi.org/10.1088/1742-6596/1811/1/012015

G. Caposciutti, F. Barontini, M. Antonelli, L. Tognotti, and U. Desideri, “Experimental investigation on the air excess and air displacement influence on early stage and complete combustion gaseous emissions of a small scale fixed bed biomass boiler,” Appl Energy, vol. 216, pp. 576–587, Apr. 2018. https://doi.org/10.1016/j.apenergy.2018.02.125

J.P. Simanjuntak, E. Daryanto, B.H. Tambunan, and Eswanto, “Technical Parameters Study of Coconut Shell Combustion as Heat Source by Using Fixed-bed Type Incinerator,” in Proceedings of the 4th International Conference on Innovation in Education, Science and Culture, ICIESC 2022, 11 October 2022, Medan, Indonesia, EAI, 2022. https://doi.org/10.4108/eai.11-10-2022.2325505

J. P. Simanjuntak, S. Anis, M. Syamsiro, Baharuddin, E. Daryanto, and B. H. Tambunan, “Thermal Energy Storage System from Household Wastes Combustion: System Design and Parameter Study,” Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, vol. 80, no. 2, pp. 115–126, Mar. 2021. https://doi.org/10.37934/arfmts.80.2.115126

C. Ryu and D. Shin, “Combined Heat and Power from Municipal Solid Waste: Current Status and Issues in South Korea,” Energies (Basel), vol. 6, no. 1, pp. 45–57, Dec. 2012. https://doi.org/10.3390/en6010045

Baharuddin et al., “Development of a Small-Scale Electricity Generation Plant Integrated on Biomass Carbonization: Thermodynamic and Thermal Operating Parameters Study,” Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, vol. 94, no. 1, pp. 79–95, Apr. 2022. https://doi.org/10.37934/arfmts.94.1.7995

B. Saleh, G. Koglbauer, M. Wendland, and J. Fischer, “Working fluids for low-temperature organic Rankine cycles,” Energy, vol. 32, no. 7, pp. 1210–1221, Jul. 2007, doi: 10.1016/j.energy.2006.07.001.

T. C. Hung, T. Y. Shai, and S. K. Wang, “A review of organic rankine cycles (ORCs) for the recovery of low-grade waste heat,” Energy, vol. 22, no. 7, pp. 661–667, Jul. 1997. https://doi.org/10.1016/S0360-5442(96)00165-X

H. Yağlı, Y. Koç, and H. Kalay, “Optimisation and exergy analysis of an organic Rankine cycle (ORC) used as a bottoming cycle in a cogeneration system producing steam and power,” Sustainable Energy Technologies and Assessments, vol. 44, p. 100985, Apr. 2021. https://doi.org/10.1016/j.seta.2020.100985

D. Raghulnath, K. Saravanan, J. Mahendran, M. Ranjith kumar, and P. Lakshmanan, “Analysis and optimization of organic Rankine cycle for IC engine waste heat recovery system,” Mater Today Proc, vol. 21, pp. 30–35, 2020. https://doi.org/10.1016/j.matpr.2019.05.355

J. Song, C. Gu, and X. Ren, “Parametric design and off-design analysis of organic Rankine cycle (ORC) system,” Energy Convers Manag, vol. 112, pp. 157–165, Mar. 2016. https://doi.org/10.1016/j.enconman.2015.12.085

Y.-K. Zhao et al., “Experimental study on the net efficiency of an Organic Rankine Cycle with single screw expander in different seasons,” Energy, vol. 165, pp. 769–775, Dec. 2018. https://doi.org/10.1016/j.energy.2018.09.013

O. Rowshanaie, S. Mustapha, A. Ahmad, and H. Rowshanaie, “Simulation of Organic Rankine Cycle Through Fluegas to Large Scale Electricity Generation Purpose,” 2015. [Online]. Available: www.jurnalteknologi.utm.my

Downloads

Published

2023-06-30

How to Cite

Simanjuntak, J. P., Pakpahan, B. M. T., Purwantono, P., & Al-attab, K. A. (2023). Process design and simulation study of an electricity generation plant utilizing low-grade wasted thermal energy using aspen Hysys software. Teknomekanik, 6(1), 29–36. https://doi.org/10.24036/teknomekanik.v6i1.23872

Issue

Section

Research Articles