Enhancing the hardness of low-carbon steel by pack carburizing using shellfish shell powder as a calcium carbonate activator

Junil Adri; Durain Parmanoan; Refdinal Refdinal; Jasman Jasman; Bulkia Rahim; Meri Marlianna; Lai Chee Sern

doi:10.24036/teknomekanik.v9i3.56572

Authors

Junil Adri Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Padang, Indonesia Author
Durain Parmanoan Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Padang, Indonesia Author
Refdinal Refdinal Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Padang, Indonesia Author
Jasman Jasman Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Padang, Indonesia Author
Bulkia Rahim Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Padang, Indonesia Author
Meri Marlianna Department of Mathematics, Faculty of Mathematics and Natural Sciences Universitas Negeri Padang, Indonesia Author
Lai Chee Sern Department of Vocational Education, Faculty of Technical and Vocational Education, Universiti Tun Hussein Onn Malaysia, Malaysia Author

DOI:

https://doi.org/10.24036/teknomekanik.v9i3.56572

Keywords:

hardness, low-carbon steel, pack carburizing, shellfish shell powder

Abstract

This study investigates the potential of shellfish shell powder as a natural source of calcium carbonate (CaCO₃) for improving the pack carburizing of AISI 1020 low-carbon steel. AISI 1020 Low-carbon steel is commonly used in engineering applications because of its favorable mechanical properties and machinability; however, its relatively low surface hardness may limit its wear resistance. Carburization was performed at 950 °C for 6 h using three conditions: an untreated control, charcoal only, and a mixture of charcoal shellfish shell powder. Surface characterization was conducted using FE-SEM/EDS, while hardness was evaluated using the Brinell Hardness test. The charcoal-shellfish shell powder specimen achieved the highest average hardness (481.44 BHN), which was significantly higher than those of the charcoal specimen (387.40 BHN) and the control specimen (216.77 BHN) (p < 0.001). FE-SEM observations showed that the charcoal–shellfish shell powder specimen exhibited distinct surface morphology, while EDS analysis revealed a higher surface carbon concentration and the presence of calcium, indicating a more effective carburizing environment than the charcoal-only treatment. These findings indicate that the shellfish shell powder effectively enhanced hardness, resulting in the formation of a carbon-enriched surface. The novelty of this study lies in the use of shellfish shell powder derived from shell waste as an alternative natural activator, and in the quantitative validation its effectiveness through statistical analysis, demonstrating its potential as a cost-effective and environmentally sustainable substitute for conventional carburizing activators.

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